EXPLORE REFERENCE ARCHITECTURES:
01 Industrial Manufacturing (Anshteich)02 Retail D2C & PMS (Vankudre)03 Hospitality PMS (Haven Stays)
ENTERPRISE ARCHITECTURE CASE STUDY · HEAVY MANUFACTURING
Industrial Manufacturing
Operating System
How DynaSync engineered a bespoke, multi-wing operational infrastructure platform for a leading aluminum formwork manufacturer—replacing 14 disconnected spreadsheets and generic off-the-shelf software with a sovereign, permanent digital asset.
IndustryAluminum Formwork & Construction
Scale690+ Accounts • Multi-Crore Quoting
DeploymentClient-Owned CapEx Build
Per-User TaxZero Recurring Fees
₹65.13L
Invoiced Receivables Tracked
< 15 min
Proposal Generation (from 3 Days)
6 Stages
MES Shopfloor Kanban Tracking
0
Stock Variance (Dual-UOM 3-Decimal)
The Operational Reality
The Cost of Spreadsheet Fragmentation
Prior to the DynaSync build, our enterprise manufacturing partner operated like hundreds of successful industrial manufacturers: rapidly growing revenue, but held hostage by disconnected spreadsheets, manual handoffs, and rigid cloud software.
01
Quotation Delays
Quoting multi-million rupee contracts required calculating panel surface areas (sqm), structural profile weights, and tiered accessories. In spreadsheets, each proposal took 2 to 3 days and risked broken formulas.
02
Shopfloor Disconnect
Sales reps verbally closed custom deals, leading factory supervisors to cut expensive raw aluminum extrusions before customer advances were cleared or technical drawings were approved.
03
Biometric & Transit Blindspots
Factory fabricators lacked smartphones for GPS apps, while local biometric punch machines sat isolated on offline office PCs. Delivery Challans were lost on highways, causing disputes and checkpost fines.
System Topology
Unified Sovereign Architecture
DynaSync replaced fragmented silos with a single unified operational backbone. All 5 operational wings share one PostgreSQL database protected by database-level Row-Level Security (RLS).
Pillar 01
Commercial & Sales Pipeline
High-Velocity B2B Quoting & Contract Management
Replaces multi-day spreadsheet drafting with algorithmic area geometry calculations, dual-unit tonnage pricing, 690+ account ledgers, and director-gated factory IPO releases.
Metric: High-Velocity Quoting Engine · <15m Turnaround
Pillar 02
Factory MES & Logistics
Shopfloor Kanban, Dual-UOM Inventory & Dispatches
End-to-end manufacturing execution tracking aluminum formwork through Cutting, Punching, Friction, Fabrication, Finishing, and RFD with 3-decimal dual-UOM inventory and 8-document dispatch suites.
Metric: 6-Stage MES Kanban · 0 Inventory Variance
Pillar 03
Finance & Tally Accounting
Live Invoicing, Direct COGS & Browser Tally Reconciliation
Direct mathematical integration between physical warehouse inventory, GST invoicing, automated receivables aging, browser-side Tally P&L parser, and 10-year strategic forecasting.
Metric: Real-Time Receivables · Instant Ledger Sync
Pillar 04
Workforce & Biometrics
Cloud ADMS Biometrics & 1-Click Statutory Payroll
Direct IoT biometric attendance without local PC software, 31-day shift matrix, leave quota administration, and statutory PF/ESIC/PT/TDS payroll with 1-click NEFT batch generation.
Metric: Cloud Push ADMS · <60s NEFT Payroll
Pillar 05
Intelligence & Offline PWA
GPS Field Telemetry & Tamper-Proof Audit Logging
GPS-verified field engineering site audits, immutable database audit trails with row-level security, and offline-first IndexedDB queues ensuring 100% factory godown uptime.
Metric: Bank-Grade Postgres RLS · GPS Field Audits
CINEMATIC ARCHITECTURE STREAM
Scroll to Navigate Production Layers
Multi-column staggered scroll showcasing our sovereign operational infrastructure in live industrial manufacturing deployment.
SOVEREIGN
Build withEdge Engine
Build withPostgreSQL RLS
Build withShopfloor Telemetry
Build withEdge Engine
Build withPostgreSQL RLS
Build withShopfloor Telemetry
Build withEdge Engine
Build withPostgreSQL RLS
Build withShopfloor Telemetry
Build withEdge Engine
Build withPostgreSQL RLS
Build withShopfloor Telemetry
Build withEdge Engine
Build withPostgreSQL RLS
Build withShopfloor Telemetry
Build withEdge Engine
6-Stage Shopfloor MES
6-Stage Shopfloor MES
Dual-UOM Precision Inventory
Dual-UOM Precision Inventory
Cloud Biometric Attendance
Cloud Biometric Attendance
Sovereign PostgreSQL RLS
Sovereign PostgreSQL RLS
Build withPostgreSQL RLS
Build withShopfloor Telemetry
Verified Production Proof
Production Screenshots & Moat Analysis
Inspect the live system interface across all 27 production views. Click any screenshot to open the high-resolution lightbox with detailed architectural moat breakdowns.
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View #01
Live Receivables Dashboard • Active Orders • Real-Time Muster
Director Executive Command Dashboard
Company-wide executive overview binding live receivables, active shopfloor manufacturing runs, daily attendance, and monthly payroll liabilities into a single cockpit.
DynaSync Moat VerifiedExpand →
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View #02
690+ Enterprise Accounts • 24h Smart Alerts
Multi-Stage Sales & Lead Pipeline
Manages high-touch commercial deals across Tier-1 developers and contractors. Tracks site visit scheduling, contact person notes, and one-click "Promote to Deal" transitions into the engineering queue.
DynaSync Moat VerifiedExpand →
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View #03
High-Value Quoting Engine • <15m Turnaround
Engineering Quotation & Proposal Engine
Formwork engineering requires multi-million rupee calculations based on square-meter surface area geometry, profile weights, and accessory requirements. Generates numbered AFS proposals with Rupee ToWords format and one-click export.
DynaSync Moat VerifiedExpand →
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View #11
3 Won Deals Awaiting IPO • Scheduled Release Queue
Order Pipeline & Director IPO Release
Solves the sales-to-manufacturing rift. When sales marks deals as Won, the Director reviews engineering drawings and assigns official factory IPO numbers to release production.
DynaSync Moat VerifiedExpand →
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View #15
690+ Verified Accounts • Multi-Site Billing
Client Master Directory & Multi-Site Ledger
Centralizes client relationships across major infrastructure developers. Tracks contact principals, phone numbers, GSTIN numbers, and active site orders.
DynaSync Moat VerifiedExpand →
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View #22
24/7 Client Visibility • Zero WhatsApp Status Queries
Client Self-Service & Transparency Portal
Secure client-facing portal allowing developers and general contractors to log in and inspect their active formwork orders, fabrication progress %, dispatch tracking, and download tax invoices.
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View #05
917.5 Sq.M Throughput (100%) • 6-Stage MES
6-Stage Shopfloor MES Kanban
Industrial formwork manufacturing requires tracking panels through 6 physical factory stages: Cutting ➔ Punching ➔ Friction Welding ➔ Fabrication ➔ Finishing ➔ Ready For Dispatch (RFD) with director IPO completion percentage.
DynaSync Moat VerifiedExpand →
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View #05b
1,280 Nos Produced • 0 of 4 In-Flight Batches
Factory Capacity & Batch Pipeline
Visualizes overall plant capacity and throughput across multiple simultaneous client batches, ensuring the production manager balances cutting machine schedules with fabrication jigs.
DynaSync Moat VerifiedExpand →
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View #06
49.2 Sq.M / Worker Avg • Skilled/Unskilled Ratio
Manpower & Factory Output Telemetry
Correlates daily square meters produced with the exact shift workforce (Skilled vs Unskilled) to compute real-world labor efficiency metrics.
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View #07
3-Decimal Precision (113.895 kg) • Date Rewind Engine
Dual-UOM 3-Decimal Raw Inventory
Tracks aluminum sheets, beam bars, and extruded C-channels in dual-UOM (Pieces AND weight in kg to 3 decimal places) with a date-wise stock rewind engine to audit balances as of any historic date.
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View #08
Multi-State Asset Tracking • Yard vs Site Ledger
Rental Fleet & Finished Component Catalog
Categorizes finished aluminum formwork panels and accessories across four lifecycle states: In Yard, In Production, Dispatched on Site, and Damaged/Under Repair.
DynaSync Moat VerifiedExpand →
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View #09
80 Batches RFD Staged • Zero Dispatch Bottlenecks
Unified Logistics & Dispatches Hub
Manages the critical handoff between factory completion and transport trucks. Stages verified Ready For Dispatch (RFD) panels and links them to transport vehicles and delivery challans.
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View #09b
100% Verified Staging • Challan Auto-Generation
RFD Staging & Vehicle Manifest Queue
Displays formwork bundles packed, inspected by quality control, and staged on the factory apron awaiting transport vehicle arrival.
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View #10
1-Click GRN Intake • Damage Assessment Loop
Inward Site Returns & GRN Reconciliation
When a contractor completes formwork casting and returns rented panels, this module logs the inward vehicle, initiates physical inspection, records damaged components, and issues the official GRN.
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View #12
Critical Production Halt Alert • 4 Active Requisitions
Factory PR & Procurement PO Engine
Factory stores raise requisitions for raw profiles and accessories. Flags critical shortages with high-visibility line-stoppage alerts and immediate 1-click vendor PO conversion.
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View #13
₹65.13L Invoiced Receivables • Dual-State Sync
GST Invoicing & Receivables Ledger
Generates compliant GST tax invoices, tracks partial receipts, triggers payment reminders, and queues transactions for accounting ledger sync.
DynaSync Moat VerifiedExpand →
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View #14
Browser-Side ExcelJS • Zero Cloud Data Leak
Tally Expense Feed & Ledger Parser
Allows the accounts department to drag and drop raw monthly general ledger trial balance and expense exports. The browser-side parser extracts direct and indirect heads without sending sensitive financial data to third-party servers.
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View #14b
Multi-Ledger Stock Valuation • Automated Audit Lock
Finalized Monthly P&L Ledger Batch
Audited monthly ledger breakdown: Opening Stock, Sales Accounts, Purchase Invoices, Direct Shopfloor Expenses, and Indirect Overheads with automated balance reconciliation.
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View #16
Real-Time Direct COGS • Automated Gross Margin
Executive P&L & COGS Calculation Suite
Automatically generates authentic Gross Profit calculations by computing Sales Revenue minus Direct Cost of Goods Sold (Opening Stock + Purchases + Direct Labor - Closing Stock).
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View #17
Multi-Year Growth Engine • Dynamic Executive Levers
10-Year Multi-Scenario Financial Growth Modeling Engine
Strategic executive modeling suite allowing directors to adjust YoY revenue trajectories, inflation buffers, and capital expenditure sliders to forecast margins across 1, 2, 5, and 10-year horizons.
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View #18
ADMS Cloud Push • DPDP Act (2023) Compliant
Cloud eSSL Biometric Attendance Muster
Ingests real-time biometric fingerprint and facial punches directly from hardware terminals (eSSL ADMS cloud push protocol) without requiring local PC software or static IP servers. Biometric data is stored in single-tenant PostgreSQL with encryption adhering to the Digital Personal Data Protection Act (India DPDP 2023).
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View #18b
1–31 Day Shift Grid • Automated Late/OT Logic
Monthly Workforce Attendance Matrix
Comprehensive monthly muster grid compiling daily biometric in/out times across 31 days. Flags half-days, unauthorized absences, and overtime hours for factory welders and administrative staff.
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View #19
Automated Multi-Division Payroll • 1-Click NEFT
Enterprise Workforce Directory & Roster
Tracks personnel across 4 distinct industrial divisions: Office, Factory, Sales & Marketing, and Workers with daily wage rates, tenure, and bank details.
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View #20
18 Days/Yr Quota Balance • Auto-Attendance Sync
Leave Administration & Approval Pipeline
Manages paid leave requests with 2-stage recommendation and director approval pipelines. Approved leaves instantly update the biometric muster, preventing unwarranted salary deductions.
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View #21
1-Click NEFT Batch • Zero Payroll Errors
Statutory Payroll Engine & Bank NEFT Suite
Converts monthly biometric attendance muster and approved leaves into exact net payable salaries. Calculates statutory deductions (PF, ESIC, PT, TDS) and generates bank NEFT batch payment sheets and 1-click PDF payslips.
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View #04
442 Completed Site Audits • GPS Verified
Field Engineering & Site Telemetry
Tracks field site engineers inspecting construction projects, directly tying field visit surveys, GPS logs, and physical site requirements to active CRM deal records.
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View #23
Bank-Grade Postgres RLS • Cryptographic Hashes
Immutable Database Audit Trail & RLS Monitor
Enterprise security monitor tracking all database operations (INSERT, UPDATE, DELETE) across deals, orders, and purchase requisitions. Enforces Row Level Security (RLS) with cryptographically anonymized audit trails and immutable change deltas.
DynaSync Moat VerifiedExpand →
Enterprise Feasibility
Ready to architect sovereign infrastructure for your operations?
Every build is customized to your exact physical workflow, machinery, and commercial approval gates. No cookie-cutter templates, no recurring per-user licensing taxes.