Engineered specifically for sheet metal fabricators, structural steel plants, and precision machine shops worldwide. Dual-UOM raw material control, heat-lot pedigree, 6-stage MES Kanban routing, and zero recurring per-user SaaS license fees.
Off-the-shelf software designed for commercial distribution or standard assembly lines collapses when forced into custom metal fabrication. Discrete metal manufacturing requires deterministic handling of raw stock conversions, scrap yields, and harsh shopfloor hardware.
Generic ERPs force a single unit of measure. When purchasing 20-tonne coils or 6-meter steel beams but issuing 420mm cut blanks, inventory counts drift into catastrophic ledger variances within weeks.
Standard ERPs treat unutilized sheet material as 100% scrap or ignore remnant sheets entirely. Valuable offcuts are abandoned in shop corners while procurement re-orders duplicate stock.
Browser-based SaaS tools cannot talk to local RS-232 weighbridge scale indicators or industrial Zebra barcode printers, forcing operators back to handwritten weigh slips and clerical re-entry.
Built from production-proven industrial implementations for aluminum formwork and structural engineering plants.
Deterministic station-by-station tracking: Laser/Plasma Cutting → CNC Punching & Bending → Robotic/Friction Welding → Structural Fabrication → Surface Treatment (Powder Coat/Galvanize) → Final Inspection & Ready For Dispatch (RFD). Floor supervisors track real-time job stage progress and scrap yields with ruggedized touch terminals.
Real-time tracking of raw plate, extruded profile, beam, and billet inventory simultaneously in pieces and exact weight down to 3 decimal places (e.g. 113.895 kg). When nested parts are cut, remaining drop offcuts are registered into inventory with dimension tags for future jobs rather than written off as unrecovered scrap.
Zero manual weight re-typing. DynaSync integrates directly with digital weighbridge indicators via browser WebSerial (RS-232/USB) for automated gross and tare vehicle capture. Generate ruggedized, heat-resistant bundle tags streamed directly to Zebra/TSC thermal labelers via raw ZPL socket protocols without desktop print spooler errors.
Satisfy strict aerospace, defense, construction, and oil & gas auditing standards. Ingest Mill Test Certificates (MTC) at receiving and link physical heat numbers and chemical analysis certificates to individual fabrication runs and finished assembly dispatch challans with one click.
Accounts & Contractor Projects
Shopfloor MES Kanban Pipeline
Physical vs ERP Inventory Discrepancy
Paperless Gatepass & Dispatch Suite
We engineer custom software as a permanent capital asset. Phased rollouts allow your factory to validate shopfloor ROI before unlocking the next automation milestone.
Profile perimeter estimation, dynamic scrap margin calculator, and CRM pipeline.
6-stage MES routing, dual-UOM raw material inventory, and 8-document dispatch suite.
On-premise MTC document parsers, dispatch OCR vision, and voice-to-task job logs.
Weighbridge serial integration, CNC cycle counters, and multi-plant operational mesh.
Architectural clarifications on data sovereignty, hardware protocols, and custom ERP engineering.
DynaSync architectures dual-unit-of-measure tracking down to three decimal places. Stock raw steel, aluminum, or alloy stock simultaneously by piece/sheet/bar count and exact certified weight (kg/tonnes). When sheets are cut into parts, base weight is decremented accurately and remaining remnant offcuts are cataloged into stock.
Yes. Every raw material intake captures mill heat numbers, grade specifications, and digital MTC attachments. As parts move through cutting, welding, and finishing stages, heat numbers remain linked to the serial barcode of the final sub-assembly, enabling instant customer audit reports.
Traditional ERPs charge $150 to $300 per user every month, resulting in $60,000 to $180,000 in compounding annual SaaS taxes. DynaSync operates on a one-time capital expenditure (CapEx) model. You own 100% of the custom source code and PostgreSQL database permanently with zero per-seat recurring fees.
Yes. Using native browser WebSerial and local micro-daemons, DynaSync captures gross and tare vehicle weights directly from digital weighbridge indicators (RS-232/USB) and streams raw ZPL/ESC-POS socket commands directly to industrial thermal barcode printers without print spooler failure.
Schedule a confidential discovery audit directly with our founding architects. We evaluate your shopfloor stations, inventory formulas, and deliver a fixed-scope roadmap in 24 hours.